Powder Accelerator Concrete Cement Mortar Accelerator for Subway Tunnel

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Product Description

Technical Overview

Model NO.
Powder Accelerator Concrete
Grade
LR
Specific Usage
for Cement
Usage
Concrete Accelerator
State
Powdered Solid
Color
Gray Brown or off-White
pH Value
3.0±0.5
Alkali Content
<1%
Chloride Ion
<0.05%
Solid Content
40-50%
Initial Setting
5min
Final Setting
12min
HS Code
3824409000
Production Capacity
50000tons

Product Description

Alkali-free solid setting agent is a new type of environmentally friendly alkali-free, chlorine-free high-performance setting agent. It has a strong function of accelerating cement solidification and can significantly improve early and late cement strength while enhancing anti-seepage capabilities.

This product belongs to the aluminum sulfate system, which is non-toxic, harmless, non-radioactive, non-corrosive, non-flammable, and non-explosive.

⚠️ Safety Tips: Avoid contact with skin and eyes. If contact occurs, rinse with plenty of clean water. Wear masks and goggles when handling powdered products.

📦 Storage: Keep packaging intact to prevent moisture. Liquid storage temperature should be >5ºC. Use plastic or glass fiber reinforced plastic barrels. Avoid iron barrels due to chemical reactions.

Powder Accelerator Concrete
Cement Mortar Accelerator

Key Features

Easy Preparation: Just add water and stir at room temperature.
Quick Dissolution: Completes within 1 hour at room temperature.
Cost-Effective: Reduced packaging and transport costs compared to liquid products.
High Performance: Excellent 1-day and 28-day compressive strength.
Antifreeze: Ready to use, avoiding liquid antifreeze limitations.

Product Specifications

ParameterSpecification Details
StatePowdered solid
ColorGray brown or off-white
PH value3.0±0.5
Alkali content<1%
Chloride ion content<0.05%
Solid content40-50%
Initial setting time≤5min
Final setting time≤12min
1d Compressive Strength≥7.0Mpa
28d Strength Ratio≥85%

Usage & Compounding

The recommended dosage is 6-9% based on cement weight. Actual dosage depends on cement type, temperature, and engineering requirements. Fresh cement provides the best setting results.

Recipe TypeInstant PowderWater
General Formula50%50%
Adapted Recipe45% ~ 60%55% ~ 40%

Mixing Instructions: Use a mixer (>5KW) at 600 rpm. Water temperature should be >10ºC. Dissolution takes 0.5-1 hour. Clean the accelerator pump before and after use. Never mix with other accelerators to avoid blockage.

Applications

  • High-performance sprayed concrete and mortar.
  • Water-stopping and leak-proofing engineering.
  • Initial lining of tunnels (railways, highways, hydraulic).
  • Reinforcement, repair, and foundation pit wall protection.
  • Metallurgy, coal mines, and civil air defense projects.
  • Highly recommended for projects with high water permeability.
Plant Equipment and Application

Packaging & Shipping

Jumbo Bag: 500kg / 600kg bags
PP Bag: 25kg / 20kg small bags
Kraft Bag: 25kg paper bags
Custom: Based on requirements

Shipping Capacity: 25 TONS per 20GP/40GP/40HQ FCL. Delivery usually within 7-15 days after order confirmation.

Frequently Asked Questions

What is the shelf life of the powder accelerator?
The instant powder product can be stored in a sealed, dry state for up to 2 years. Once prepared into a liquid form, it should be used within 3 months.
What is the recommended mixing ratio for liquid preparation?
The standard weight ratio of powder to water is 1:1. Depending on the setting time requirements and cement characteristics, the powder ratio can vary between 50% and 60%.
Can I use iron barrels to store the prepared liquid?
No. The pH value of this product is weakly acidic (3.0±0.5) and will react with steel. It is essential to use plastic or glass fiber reinforced plastic barrels for storage.
How does cement freshness affect the product performance?
Cement freshness significantly impacts setting time. For the best results in shotcrete applications, newly produced cement is highly recommended. Damp or long-stored cement may yield poor results.
What safety precautions should be taken during construction?
Operators must wear protective equipment, including masks and goggles, especially when handling powder. If skin or eye contact occurs, rinse immediately with plenty of clean water and seek medical attention if necessary.
What is the required stirring speed for dissolution?
To ensure complete dissolution within 0.5-1 hour, the stirring blade speed should be above 600 rpm, and the water temperature should be above 10ºC.

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