Powdered Concrete Cement Accelerator for Railway and Highway

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Product Description

Overview & Basic Info

Model NO.
cement accelerator
Grade
LR
Usage
Concrete Accelerator
State
Powdered Solid
Color
Gray Brown or off-White
pH Value
3.0±0.5
Alkali Content
<1%
Chloride Ion
<0.05%
Solid Content
40-50%
Initial Setting
5min
Final Setting
12min
Production Capacity
50000tons

Product Description

Alkali-free solid setting agent is a high-performance, environmentally friendly setting agent developed for rapid cement solidification. It is chlorine-free and significantly improves both early and late cement strength while enhancing anti-seepage capabilities.

Ingredients: Aluminum sulfate system; non-toxic, non-radioactive, non-corrosive, and non-explosive.

Safety: Avoid skin and eye contact. Use masks and goggles when handling powder.

Storage: Keep powder sealed to prevent moisture. Liquid storage should be >5ºC in plastic or fiberglass containers. Avoid iron barrels due to acidity.

Powdered Concrete Cement Accelerator Cement Accelerator Packaging

Product Features

  • Easy preparation: Mix with water at room temperature.
  • Quick dissolution: Completes within 1 hour at 600 rpm.
  • Economical: Reduces packaging and transportation costs.
  • Excellent strength: Meets construction requirements for 1-day and 28-day strength.
  • Antifreeze effect: Ready-to-use formulation avoids liquid freezing issues.

Technical Specifications

Property Standard Value
StatePowdered solid
ColorGray brown or off-white
PH value3.0±0.5
Alkali content<1%
Chloride ion content<0.05%
Solid content40-50%
Initial setting time≤5min
Final setting time≤12min
1d compressive strength≥7.0Mpa
25d strength ratio≥85%

Usage & Recipe

Recommended Dosage: 6-9% of the cement dosage. Results vary based on cement type, temperature, and water-cement ratio. Fresh cement is recommended for optimal performance.

Recipe Type Instant Powder (%) Water (%)
General Formula50%50%
Adaptable Recipe45% ~ 60%55% ~ 40%

Mixing Instructions: Use a plastic reactor. Stir at >600 rpm for 0.5-1 hour. Water temperature should be >10ºC. Ensure the accelerator pump is cleaned before use to avoid chemical reactions with other agents.

Scope of Application

  • High-performance sprayed concrete and mortar.
  • Water-stopping and leak-proofing engineering.
  • Initial lining of railway, highway, and hydraulic tunnels.
  • Reinforcement for thin-walled concrete and foundation pit protection.
  • Coal mine shafts, industrial civil air defense, and fire-resistant engineering.
Plant Equipment

Packaging & Shipping

Available Packing:

  • 500kg/600kg Jumbo Bags
  • 25kg/20kg PP Bags
  • 25kg Kraft Paper Bags
  • Customized packaging per requirements

Loading Capacity (FCL):

  • 20GP FCL: 25 Tons
  • 40GP FCL: 25 Tons
  • 40HQ FCL: 25 Tons

Note: Delivery within 7-15 days after order confirmation.

Frequently Asked Questions

Q1: What are the main benefits of using an alkali-free accelerator? A1: It is environmentally friendly, non-toxic, and non-corrosive. It accelerates cement solidification while improving early and late strength and anti-seepage properties.
Q2: What is the recommended dosage for shotcrete applications? A2: The standard dosage is 6% to 9% based on the cement weight, depending on cement performance and environmental temperature.
Q3: Can the powder be used directly or does it need to be dissolved? A3: It can be mixed with water at room temperature (ratio 1:1) to create a liquid accelerator, which is often more convenient for on-site nozzle application.
Q4: How should the product be stored to maintain its quality? A4: Powder should be kept in intact, sealed bags to prevent moisture. Liquid products should be stored in plastic or fiberglass containers at temperatures above 5ºC.
Q5: Is this product compatible with all types of cement? A5: It works best with fresh silicate cement or ordinary silicate cement. Damp or aged cement may significantly decrease the accelerating effect.
Q6: Are there any special precautions during mixing? A6: Do not mix this product with other types of accelerators as it may cause chemical reactions and block the pumping equipment. Always clean the pump before use.

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